7.5. Removal and installation of 6-cylinder petrol engines

Removal

PERFORMANCE ORDER
1. Remove the transmission.
2. Remove the lower mudguard of the engine.
3. Merge engine oil from the engine.
4. Merge cooling liquid from the cooling system.
5. Remove the air filter.
6. Unscrew a cover from a tank of the amplifier of steering system and, using the syringe, pump out the maximum quantity of liquid, then establish a cover into place.
7. In the presence unscrew and disconnect pipelines from the pump of the amplifier of steering.
8. Remove pipelines from arms on the engine.
9. In the presence unscrew the compressor of the air conditioning system from the engine and move it aside, without disconnecting from it pipelines.
10. Take off pressure in fuel system.
11. On models with the DOHC engine remove an insert from under an arch of the left wheel, then unscrew and remove маслопрово ды from the oil heater.
12. Unscrew connecting nuts and disconnect the giving and returnable fuel-supply lines. Disconnect a returnable fuel-supply line from the regulator of pressure and the giving fuel-supply line from the distributor of fuel or the bringing tube.
13. Disconnect an accelerator cable from the lever of a butterfly valve.
14. Mark and disconnect hoses of supply of cooling liquid, vacuum hoses and electric sockets from the engine. Release a plait of wires from brackets of fastening or arms in a motor compartment.
15. On the engine from a flywheel unscrew the RPM meter of a bent shaft, take electric wires of the sensor from brackets of fastening and fix the sensor in a motor compartment so that not to damage it when carrying out further works.
16. Disconnect the electric socket of the sensor of a detonation from the ignition block on the panel of the left wing, then take a plait of wires of the sensor from brackets of fastening and arrange wires across the engine.
17. On models with an automatic box unscrew pipes of transmission liquid from the heat exchanger.
18. Weaken a collar and remove a hose of supply of cooling liquid to a heater from the left back part of a head of the block of cylinders.
19. Unscrew a connecting nut and remove a vacuum hose of the vacuum amplifier of brakes from an inlet collector.
20. Hook on the engine slings грузоподъ the pit mechanism and raise so that the weight of the engine was perceived by the load-lifting mechanism.
21. Establish the steel or cardboard sheet between a back part of a head of the block of cylinders and a partition of a motor compartment to exclude damage when raising the engine.
22. In conclusion check that all hoses, pipes and electric sockets are disconnected from the engine.
23. Working under the car, from two parties of the engine unscrew the lower bolts of fastening of support of the power unit.
24. Being careful, take the engine from a motor compartment. At extraction of the engine, if necessary, incline and turn it so that it did not damage a motor compartment.

Installation

PERFORMANCE ORDER
1. Installation is made in the sequence, the return to removal, taking into account the next moments.
2. At installation of the engine if necessary incline and turn it so that it was established into place, without having done harm.
3. Tighten all bolts and nuts of fastening the required moment.
4. According to earlier made marking connect all hoses and electric sockets to the engine.
5. Connect and, if necessary, adjust an accelerator cable.
6. Establish an auxiliary driving belt.
7. Establish a radiator and the fan of a radiator.
8. Install the transmission.
9. Fill in in the engine engine oil, and in the cooling system - cooling liquid.