7.6. Removal and installation of diesel engines

Removal

PERFORMANCE ORDER
1. Remove the transmission.
2. Remove the lower mudguard of the engine.
3. Merge engine oil from the engine.
4. Merge cooling liquid from the cooling system.
5. Remove a radiator and the fan of a radiator.
6. For prevention close the condenser from damage of the condenser of the air conditioning system a leaf of a cardboard.
7. On the forward party of a head of the block of cylinders unscrew nuts and disconnect pipelines from the hydraulic pump of system of the self-leveled back suspension bracket.
8. On models with system кондициониро a vaniye of air take off an auxiliary driving belt and disconnect wires from the compressor of system of a konditsiona of a rovaniye.
9. Remove consolidation from the top part of a partition of a motor compartment, unscrew screws and remove a casing of a plait of wires.
10. On models without turbo-supercharging pick up the air inlet phone, release fixing brackets, uncover the air filter and take the filtering element.
11. On models with a turbocharger pick up the air inlet phone from a turbocharger.
12. Mark and disconnect hoses of supply of cooling liquid and vacuum hoses from the engine. If necessary, release hoses from brackets of fastening or arms on the engine.
13. Mark and disconnect all electric sockets on the engine. Release a plait of wires from brackets of fastening or arms in a motor compartment. Remove a plait of wires from the engine.
14. On models with system кондициониро a vaniye of air take off an auxiliary driving belt. Unscrew the compressor of the air conditioning system from the engine and move it aside, without disconnecting from it hoses.
15. Unscrew nuts and disconnect the giving and returnable fuel-supply lines from the fuel filter or the fuel filter or the fuel pump of high pressure. Close hoses traffic jams.
16. Disconnect an accelerator cable from draft of a butterfly valve.
17. Unscrew a cover from a tank of the amplifier of steering and, using the syringe, pump out the maximum quantity of liquid, then establish a cover into place.
18. Unscrew connecting nuts and disconnect pipelines from the pump of the amplifier of steering. Exempt pipelines from clips or arms on the engine.
19. Remove an insert from an arch of a forward left wheel, then unscrew nuts and disconnect oil pipelines from the oil heater.
20. From a flywheel unscrew the RPM meter of a bent shaft and take electric wires from fastening brackets. Fix the sensor with wires in a motor compartment so that when carrying out further works not to damage it.
21. On models with the automatic transmission unscrew pipes of transmission liquid from the heat exchanger.
22. Remove a vacuum hose of the vacuum amplifier of brakes from the vacuum pump.
23. Hook on the engine slings грузоподъ the pit mechanism and raise so that the weight of the engine was perceived by the load-lifting mechanism.
24. Establish the steel or cardboard sheet between a back part of a head of the block of cylinders and a partition of a motor compartment to exclude damage when raising the engine.
25. In conclusion check that all hoses, pipes and electric sockets are disconnected from the engine.
26. Working under the car, from two parties of the engine unscrew the lower bolts of fastening of support of the power unit.
27. Being careful, take the engine from a motor compartment. At extraction of the engine, if necessary, incline and turn it so that it did not damage a motor compartment.

Installation

PERFORMANCE ORDER
1. Installation is made in the sequence, the return to removal, taking into account the next moments.
2. At installation of the engine if necessary incline and turn it so that it was established into place, without having done harm.
3. Tighten all bolts and nuts of fastening the required moment.
4. According to earlier made marking connect all hoses and electric sockets to the engine.
5. Connect and, if necessary, adjust an accelerator cable.
6. Establish an auxiliary driving belt.
7. Establish a radiator and the fan of a radiator.
8. Install the transmission.
9. Fill in in the engine engine oil, and in the cooling system - cooling liquid.